UKCW Birmingham: 1-3 October 2024 | NEC
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Modern LED lighting in the Offset hall of Werner Kenke

10 Mar 2022
Industrial LED inside modernised facility
Werner Kenkel Group is a Polish manufacturer of cardboard packaging.

Werner Kenkel Group is a Polish manufacturer of cardboard packaging. The company supplies corrugated cardboard, offset and digitally printed packaging and cardboard display stands to the international market. Werner Kenkel sp. z o.o. relies on its sustainable economic development policy and respect for the natural environment. Following these ideas, as well as in order to increase the comfort of employees in the production halls and in their immediate surroundings, new energy-efficient lighting based on LED technology has been installed.

LED lamps as a source of savings

An important objective of the upgrade of the production hall lighting was to ensure proper working conditions while reducing the use of electricity. Installation of modern LED lighting also involved the need to integrate it with the existing control system. In addition, the investor wanted the luminaires to be covered by a long-term warranty. The investor required the installation to be done without interfering with the production, it had to be performed with the plant running.

Comprehensive upgrade of lighting with the control system

The production hall lighting, and in particular of the workstations inside, must meet the requirements relating to employee comfort while performing their work. This has an immediate impact on productivity and well-being of employees. For this purpose, we performed an audit and based on it we proposed LED Industrial 6.0 luminaires with tailored specifications. They improved the average lighting intensity in the work areas while ensuring the high energy-efficiency of lamps.

In addition, the replacement of the lighting system also included the areas around the building. In that area Cordoba 3.0 luminaires proved to be ideal.

The company is committed to delivering modern solutions, so as part of the upgrade project it was necessary to integrate the lighting system to the existing infrastructure layout. We used the lighting system based on reflected light sensors and integration with central monitoring of emergency lighting. As a result, we created lighting scenes tailored to specific workstations, while reducing electricity consumption.

New LED lighting of the production hall and its benefits:

  • annual reduction in electricity consumption of 81%,
  • short return on investment time, 
  • 2-fold increase of lighting intensity,
  • energy-saving lighting control system using reflected light sensors,
  • 10-year luminaire warranty,
  • obtaining White Certificates, 
  • adjusting the lighting to the BMS system.
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